MBE, a pioneer in the field of Coal Handling Plants(CHP), has built around 100 CHPs in power plants and mines in India.
As part of a diversification plan, MBE entered into the area of Ash Handling systems for thermal power stations. It entered into collaboration with Eroterv Wagner Biro of Hungary, a world leader in the field with strong presence in Europe and South East Asia. Subsequently, MBE acquired 100% shares in EWB. By virtue of this acquisition, MBE is today a global player in the field of Ash Handling.
High Concentrated Slurry Disposal System, for 2 X 250 MW Power Plant, CESC Budgebudge.
Silo for Ash Handling System for 2 x 125 MW , GMDC, Akrimota Power Station.
MBE is a leader in handling powder materials by means of Mechanical Transport, Hydraulic Transport, Pneumatic Dense Phase and Lean Phase Transport along with storage and unloading. MBE is in a position to offer complete solutions commencing from concept to commissioning for :
Dilute phase pneumatic transport : Vacuum & Pressure
Dense phase pneumatic transport: Pressure
Bottom Ash Handling with Scraper Conveyor
Aeration for silo discharging
Air Slide Channels for transfer of materials
Hydraulic cross – country Ash Transport with Slurry Pumps
Dust Control with Filters
Mechanical Ash Handling with Belt Conveyor
Dry Bottom Ash Handling
High Concentration Slurry Disposal System
Alumina Handling and Transport
Pyrite / Mill Rejects Systems for Power Stations
MBE has strategic tie ups to execute complete Balance of Plant package in Power plants.
MBE provides Operation and Maintenance services in the plants.
Lean Slurry Handling Sysytem
Ash Handling
Ash Handling System for 2 x 125 MW GMDC, Akrimota Power Station.
O&M at Ash Handling Plant
MBE built the first Ash Handling Plant for Indian Explosives Limited, Kanpur. MBE acquired state-of-the-art technology from EWB Hungary, a world leader in the field of all types of ash and powdered material handling systems.
Subsequently MBE acquired 100% share holding of EWB and has the expertise in engineering and turnkey execution of all types of Ash Handling and Ash Management systems including:
Transporter for
Ash Handling System
for 2 x 125 MW GMDC,
Akrimota Power Station.
Bottom Ash Handling by Mechanical Scraper Chain Conveyor, Hydro sluicing with Jet Pump and Water re-circulation etc.
In addition to conventional technologies for handling of Bottom Ash, MBE is also in a position to offer complete “Dry Bottom Ash Handling” by means of Mechanical Chain Conveyors which eliminate use of any water for the system through appropriate tie – ups.
Bed Ash Handling by pneumatic pressure / vacuum conveying system, hydraulic system
Fly Ash handling by mechanical conveyor, pneumatic pressure/ vacuum conveying system, hydraulic system
Air slide system
Silo Loading and Unloading including Silo design
Slurry Pumping to distant ash pond areas using cross – country pipelines
Ash Management System
High Concentration slurry disposal system
MBE has expertise in the field of pneumatic Dense Phase Conveying System of Ash in a low power and eco-friendly manner and has supplied a number of plants in Europe, South East Asia and many other places worldwide. MBE has a pilot plant in the Technical University of Budapest for continuous Research and Development in the frontier technology.
Pneumatic Conveying
MBE is specialized in pneumatic conveying of powdered and granular material that includes Alumina, Limestone, Coal, Zirconium, Sand, Pyrites, Clinker, Lead Oxide, Magnesium Oxide, Chromium Oxide etc.
MBE has a 100% subsidiary unit in EWB Hungary, one of the global leaders in the field of pneumatic conveying of different types of material. Through the association with EWB, MBE supplies Pneumatic Conveying Plants for powdered material in India and in other parts of the world. MBE has a pilot plant in Technical University of Budapest for pneumatic conveying of powdered material. The professors of the Fluid Mechanics Department of the Technical University of Budapest are the associate employees of MBE. Continued interaction between MBE and Technical University of Budapest / EWB in respect to system design of Pneumatic Conveying Plant takes place during execution of projects.
Ash Handling : Air Slide
Pneumatic Vacuum Conveying system at NTPC, Rihand Project
Clientele
MBE is approved with all major Central Power Sector PSUs, State Power Generating Cos. and Private Utility Power Producing Cos. in India. Similarly, MBE is well recognized and is one of the preferred Ash / Powdered Plant suppliers with Power Sector Consultants of India.
Following are few Indian Customers/Consultants to whom MBE has supplied/supplying complete Ash Handling Systems/Pneumatic Powdered Material Handling Systems and is enjoying their continuous patronage:
NTPC Ltd.
BHEL
DVC
Neyveli Lignite Corporation
HPC
NALCO
MSPGCL
CESC Ltd.
GMDC
Jindal Power Ltd.
Vedanta Aluminium Ltd.
MBE/EWB also boasts of supplying Ash Plants/ Pneumatic Systems for Powdery Materials to many Clients abroad, a feat not accomplished by any of its Indian competitors engaged in similar business. To name a few,
Indonesia Power (Suralaya Power Plant 3x600 MW)
Beak doo Ind. Co. Ltd. , South Korea(Boreyang (2x500 MW) & Young Hung (2x870 MW) Power Station)
AES Borsodi Energetikai KFT (Borsodi Power Station, 200 MW)
Rudnik GACKO, Yugoslavia (1x300 MW)
Termoelektrane Centrles Thermiques Kraftwerke (Obrenovac B (2x500 MW), Yugoslavia)
Powder Material Handling
Powder material handling systems are mainly used to transport materials like cement, alumina etc. Powder material handling is done with the help of airlift systems. During the transportation, the material does not come in contact with the atmosphere. McNally Bharat has the capability to design, manufacture, erect and commission on a turnkey basis Powder Material Handling Plants.
Alumina Handling
MBE is presently executing an Alumina handling project of 3 Million Tonnes per annum capacity for Vedanta at Lanjigarh.
MBE has the capability to design, engineer, procure and commission such plants. It can supply equipment and structurals for such projects.
Mill Reject System
The scale laden water received from the Casting Plant is treated in settling tanks with scale and oil removal facilities / Mill scale pressure filters and is cooled in Cooling Towers. After treatment it is sent back to the plant for utilization in various processes like the spray system, machine cooling system etc. MBE is presently executing a scale removal system for a Steel Plant.
River Water Intake System
Raw Water Intake Structure and Associated Work for 100 MW Expansion of Power Plant – Unit #2 at Hirakud, Orissa, for Indian Aluminum Company.
MBE has executed an 8 Meter diameter Collector well at the Cauvery River bed including the foot bridge in 2004.
Pre Treatment Plant
Clarifier for Water Pre-Treatment Plant
MBE has a manufacturing unit in Bangalore for Thickeners and Clarifiers. The total number of installations of Thickeners is approximately 200. Presently, MBE is executing large capacity Pre-Treatment Plants for NTPC Super Thermal Power Projects in various locations. In these projects Reactor Clarifier/Tube settlers are also incorporated.
Filtration Plant
MBE commissions Rapid Gravity Sand Filter and Pressure Filters as a part of large turnkey projects.
Softening Plant
Softening Plant
MBE is presently executing Softening Plants in IISCO, Burnpur for their complete External Water System for Basic Oxygen Furnace (BOF) and CCP (Continuous Casting plant).
Side Stream Filter
Side Stream Filter
MBE does Side stream filters as part of large turnkey Projects, including Valve less Auto Gravity filters (VAG).
Having in-house manufacturing facility for thickeners, filter press and slurry pumps, MBE is offering complete Sewerage Treatment Plants with disposal network. MBE has executed a project in Jaipur in Rajasthan. MBE has executed on Turnkey Basis a 1400m3/hr Slurry Treatment and Waste Water treatment Plant for the 3000 TPD Lead-Zinc Beneficiation Plant at the Rampura-Agucha mines of Hindusthan Zinc Limited. Even now this project is regarded as a benchmark by experts in the field.
MBE commissioned the first Indian Washery way back in 1979. This project, executed on Turnkey basis, included a 1400m3/hr Waste Water Treatment Plant.
MBE has also executed the Ash Water Recirculation System for Talcher Thermal Power Station of National Thermal Power Station Ltd (NTPC).
Sea Water Desalination Plant
MBE is participating in various Membrane based Sea / Brackish Water Desalination Projects. In association with world renowned Technology providers, MBE is now capable of putting up large Desalination Plants with sea water intake on turn key basis and energy recovery systems, with more than 90% efficiency.
Water Transmission Distribution System
Water Distribution
C.W.S.S. to 674 Rural Habitation in Manappanai and Marun-gapuri Unions and Ponnampatty RTP in Trichy District.
For the Punjab State Electricity Board, MBE has commissioned the extension of the existing Ash Slurry, Plant Drainage, and Sludge Pipe-line.
Slurry Pipe Line System at the Bailadila Mines of National Mineral Development Corporation Limited has been executed by MBE.
MBE has commissioned one of the largest combined Water Supply Schemes in the state of Tamil Nadu covering 674 habitations in Trichy District for Tamil Nadu Water Supply & Drainage Board, Chennai. The scheme has an 8 meter diameter Collector Well, 1000 km. pipeline of upto 700 mm. diameter, 470 Over Head Tanks, 31 Sumps and Pump Houses.
Water Distribution project involving 12 km. MS Pipeline of 600mm to 1200 mm diameter and 45 km. DI pipeline of 450 mm and 500 mm diameter, for the Ahmedabad Municipal Corporation.
Intake structure and 600 mm diameter MS wrapped pipeline – 3.6 km long – for INDAL at Hirakud.
MBE has executed Water Distribution System in Jodhpur for RUIDP. The project involved commissioning 210 km AC and DI pipeline.
Water distribution system in Ajmer city for RUIDP involving 98 km of AC & DI pipeline.
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